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Double-gantry complex for cutting cellular concrete URMP-2P

Complex for cellular concrete cutting

Complexes for cellular concrete cutting, produced by «GRIVAS» Company – are a key and an image of our company. Single-gantry and double-gantry complexes «URMP» designed by «GRIVAS» specialists, are notable for their simple operation and maintenance. The complexes have high accuracy of the final products geometry and production rate of up to 12 m3/h.

Double-gantry cutting complex URMP-2P

Double-gantry cutting complex «URMP-2P» is designed to cut monolith blocks into separate blocks of a specified size. The complex comprises two gantries with a slit in the first gantry and transverse cut in the second gantry.

Operating principle. A pallet carriage with cellular concrete monolith is transported to the first gantry, where the monolith is cut into half-finished products with further facing on both sides of a block. After cutting at the first gantry, the pallet carriage with the monolith, cut into half-finished products (standard size of a half-finished product is 300 х 600 х 1200 mm) is transported to the second gantry. At the second gantry the monolith is cut into separate blocks of a specified size with the cut repetition factor 50 mm.

Technical specification:
Type of cutting Vertical
Number of saws Up to 18 pcs
Power consumption in kW/h 1,5 kW
Production rate Up to 12 m3/h
Dry weight 1750 kg
Overall dimensions in mm 8000*2000*1700
Cutting mechanism feeding semi-automatic
Operational personnel 1 person

 

 

 

 

 

 

 

«URMP-2P» is used to produce aerated concrete and foam concrete blocks with production rate of up to 70 m3 per shift (8 hours). The plants are integrated into a highly automated conveyor type line – «PROFI»

Basic benefits of cutting complexes URMP-2P

  • High production rate up to 12 m3 per hour
  • The machine allows to set up conveyor type manufacturing, that considerably reduces man-hours!
  • Positive distinguishing feature of «URMP» complexes from the competitors’ plants is that while cutting the monolith, the main carriage with a cutting mechanism lowers on saws with required and sufficient load. That allows us to considerably reduce human factor. This feature provides for accurate geometry of a block and service life of a band-saw.
  • Cut accuracy ±2 mm
  • «URMP» complexes have reliable motor reducers Bonfiglioli, STM S.P.A., CMRV (Italy)

Production of «URMP-2P» complexes fitting customized forms of customers

Because of numerous cutting complexes with insufficient cut accuracy and production rate, GRIVAS Company produces cellular concrete cutting complexes by standard molds of our company as well as fitting customized molds of customers.

Examples of mold dimensions in mm: Dimensions of produced blocks in mm:
Length Width Height Length Width Height
1500 600 600 600 300 100
1500 1200 600 600 300 150
1200 1200 600 600 300 200
1200 1000 650 600 200 100
1200 800 600 600 200 150