Русский Ua Eng
Online

Have questions?
We are Online

Call 09:00 - 18:00

++38 (068) 194 33 33

Write

info@penoblok.com.ua
Request callback

Setting up production for manufacturing
foam and non-autoclave aerated
concrete blocks

at manufacturer's prices with delivery

20

years of production
experience

30

export
countries

25+

models available
for order

Choose a line
Play

Watch a short
video about
the equipment

scroll down

Scroll

Get a personalized selection of foam/aerated
concrete production lines

Answer just for 5 questions

Photo

Online

Elena

The parameters will help us draw up a personalized commercial offer for purchasing equipment to produce foam/aerated concrete.

After completing the form, you will get:

A selection of
equipment with
 prices

+ 3% discount

Mockup

1. Indicate desired productivity of the line

m3/day
Tractor

1 of 5 questions

Get a selection

Scroll

Options of foam and aerated concrete
production lines - Mini

may be relevant for construction companies and private manufacturing companies

Mixer
GRBU-0.35

The mixer-activator GRBU for producing aerated concrete can be manufactured with a working capacity from 0.25 up to 0.5 m3. Thus the productivity of mini-lines can be from 3 up to 15 m3 of aerated concrete per shift.

Template for cutting

A hand-cutting device cuts a monolith according to the dimensions of the installed template. Dimensions of produced blocks correspond to dimensions of the template: 600х300х100 mm and 600х300х200 mm.

Mold for aerated concrete

A mold is assembled on a pallet. When aerated concrete has been mixed, it is poured into the mold. Aerated concrete cures for 3.5-4 hours in order to gain the initial strength required for cutting.

+

Mixer GRBU-0.35

+

Molds’ pallets

+

Molds’ sides

+

A template and a device
for cutting a monolith

Options of foam and aerated concrete
production lines - Standard

may be relevant for construction companies and private manufacturing companies

Mixer
PBS-0.5

If you are going to set up a production plant having productivity of up to 20 m3 per shift, a mixing unit PBS-0.5 with a working volume of 0,5 m3 (500 liters) will meet your needs.

Single-Gantry Complex

A single-gantry cutting complex URMP-1P for cutting cellular concrete has been designed to cut a foam concrete monolith of size 2800х300х600 mm into blocks with specified dimensions and a cutting frequency of 50 mm.

Skip hoist

A skip hoist is equipped with a load cell and a weight indicator. It is used for a mechanized loading of fill materials to a mixer.

+

Mixer PBS-0.5

+

Single-gantry complex
URMP-1P

+

Transport
trolleys

+

Guide
rails

+

Vibrating
sieve

+

Skip hoist

+

Foam generator

+

Screw milling
cutter

Options of foam and aerated concrete
production lines - Standard Plus

may be relevant for construction companies and private manufacturing companies

Mixer-activator
GRBU-0.9

The productivity of the stationary mixer-activator is sufficient to arrange an aerated concrete production with an output of 40 m3 per shift. This mixing equipment has been designed for the ability to work in two shifts.

Two-gantry complex URMP-2P

A two-gantry cutting complex URMP-2P has been designed to cut a cellular lightweight concrete monolith into blocks with specified dimensions. The complex consists of two sections: the first section has a longitudinal cutting and the second one has a cross-cutting.

Skip hoist

A skip hoist is equipped with a load cell and a weight indicator. It is used for a mechanized loading of fill materials to a mixer.

+

Mixer-activator
GRBU-0.9

+

Two-gantry complex
URMP-2P

+

Mold with
pallet-trolley

+

Guide
rails

+

Skip
hoist

+

Screw milling
cutter

Options of foam and aerated concrete
production lines - Prof

may be relevant for construction companies and private manufacturing companies

Three-section batching complex

The three-section batching complex consists of a supporting frame, batching hoppers for inert materials, and a water tank. All batching hoppers and the water tank are installed on load cells.

Stationary mixer-activator GRBU-1200

It is used for a non-autoclaved aerated concrete production plant having a productivity of up to 70 m3 per working shift (8 hours).

Bulk material feeding system

A conveyor length may range from 6 up to 20 meters, depending on the equipment layout. A standard slope angle of a conveyor doesn’t exceed 20 degrees.

+

Mixer-activator
GRBU-1200

+

Steaming chamber

+

Area for preparing and
supplying bulk materials

+

Area for palletizing blocks
onto a transporting pallet

+

Molds with
pallet-trolleys

+

Machine for
trimming

+

System for moving
mold’s sides

#

Production lines

Scroll

Equipment for producing foam
and aerated concrete blocks

GRIVAS manufactures equipment having various options of productivity,
automation, and mechanization.

A new type of the line - Prof Max

Produces foam, aerated, and polystyrene concrete

Productivity - 300 m3 per day

Production processes are highly automated
and mechanized

Fill out the form to receive more details


#

Download a catalog

Scroll

Foaming agent PFA LiteCem 1/40
for producing foam concrete

We offer high-quality protein foaming agent at an affordable price

A new generation of protein foaming agents has been designed in cooperation with GRIVAS specialists. It is used for producing high-quality cellular lightweight concrete with a wide range of densities from 120 to 1600 kg/m3.

Foam concentrate is based on hydrolysate of organic surfactants and plant materials.

A distinguishing feature of the foaming agent PFA LiteCem is a high stability foam that guarantees manufacturing high-strength and quality foam concrete. The foaming agent PFA LiteCem is eco-friendly.

Order a foaming agent

Examples of lines’ specifications

Lines for producing aerated
concrete blocks

# # # #
#
#
#
#

Aerated concrete blocks production line

«Mini-5»

#
Characteristics of the line Mini-5:
Type of the line: mini-line
Productivity: 5 m3/shift
Area required for a workshop: 44–50 m2
Area required for finished product warehouse: 25–30 m2
Power consumption: 3 kW/hour
Power voltage: 380 V
Service staff: 2-3 people
Scope of supply:
Mobile mixer-activator GRBU-0.35: 1 pc.
Drain hose (Ф75mm): 2 lin m
Set of mold’s sides (2.4х0.6х0.3 m - 12 pcs of AC blocks with dimensions of 20х30х60 cm) 6 pcs.
Mold’s pallets with heat-insulated bottom: 12 pcs.
Template for cutting a monolith into blocks with the multiplicity of 10 cm: 1 pc.
Device for cutting an aerated concrete monolith into blocks: 1 pc.
# Get a consultation Download a catalog
#
# # # #
#
#
#
#

Aerated concrete blocks production line

«Standard-20»

#
Characteristics of the line Standard-20:
Type of the line: conveyor
Productivity: 20 m3/shift; 40 m3/2 shifts
Required area: 290–320 m2
Installed capacity without auxiliary equipment: 5,5 kW/hour
Installed capacity with auxiliary equipment: 8 kW/hour
Power voltage: 380 V
Water consumption: 0,5 m3/hour
Service staff: 3-4 people
Area required for finished product warehouse: 230-250 m2
Area required for storing bulk materials: 55–70 m2
Scope of supply:
Stationary mixer-activator GRBU-0.5 + Drain hose (Ф100 mm): 1 pc.
Mold Prof-500 with dimensions 2.8х0.6х0.3 m: 20 pcs.
Pallet-trolley Prof-500 with heat-insulated bottom: 40 pcs.
Single-gantry complex URMP-1P for cutting aerated concrete: 1 pc.
Guide rails (longitudinal): 36 m.
Guide rails (transverse): 14 m.
Rail trolley for moving molds transversely: 2 pcs.
# Get a consultation Download a catalog
#
# # # #
#
#
#
#

Aerated concrete blocks production line

«Standard Plus-30»

#
Characteristics of the line Standard Plus-30:
Type of the line: conveyor
Productivity: 30 m3/shift; 60 m3/2 shifts
Required area: 430–450 m2
Installed capacity without auxiliary equipment: 9,2 kW/hour
Installed capacity with auxiliary equipment: 12,5 kW/hour
Power voltage: 380 V
Water consumption: 0,75 m3/hour
Service staff: 5-6 people
Area required for finished product warehouse: 380–400 m2
Area required for storing bulk materials: 70–80 m2
Scope of supply:
Stationary mixer-activator GRBU-0.9: 1 pc.
Mold Prof-900 with dimensions 1.2x1.2x0.6 m: 18 pcs
Pallet-trolley Prof-900 with heat-insulated bottom: 36 pcs.
Two-gantry complex URMP-2P for cutting aerated concrete: 1 pc.
Screw milling cutter for trimming monolith’s top part (crust): 1 pc.
Guide rails (longitudinal): 96 m.
Guide rails (transverse): 24 m.
Rail trolley for moving molds transversely: 4 pcs.
# Get a consultation Download a catalog
#
# # # #
#
#
#
#

Aerated concrete blocks production line

«Prof»

#
Characteristics of the line Prof:
Type of the line: conveyor
Productivity: 7,5 m3/hour
Area required for one production line Prof at the productivity
of 60 m3 per shift/ 120 m3 per two shifts: 		750–850 m2
Installed capacity: 30 kW/hour
Power voltage: 380 V
Water consumption: 1,5 m3/hour
Operational staff required for one
production line Prof: 		7-10 people
(per shift)
Area required for finished product warehouse: 650–700 m2
Area required for storing bulk materials: 55–80 m2
Scope of supply:
Stationary mixer-activator GRBU-1200: 1 pc.
Mold Prof-1000: 23 pcs
Pallet-trolley Prof-1000 with heat-insulated bottom: 92 pcs.
Two-gantry complex URMP-2P for cutting aerated concrete: 2 pcs.
Screw milling cutter for trimming monolith’s top part (crust): 2 pcs.
Guide rails (longitudinal): 156 m.
Guide rails (transverse): 64 m.
Rail trolley for moving molds transversely: 24 pcs.
# Get a consultation Download a catalog
#

aerated concrete lines

Scroll

Lines for producing foam
concrete blocks

# # # # #
#
#
#
#
#

Foam concrete blocks production line

«Mini FC-5»

#
Characteristics of the line Mini FC-5:
Type of the line: mini-line
Productivity: 5 m3/day
Area required for a workshop: 44–50 m2
Area required for finished product warehouse: 25–30 m2
Power consumption: 5,95 kW/hour
Power voltage: 220-380 V
Service staff: 2-3 people
Scope of supply:
Mixer PBS-0.5 for producing foam concrete: 1 pc.
Foam generator PGS-300 & Compressor Remeza 100.LB40: 1 pc
Drain hose (Ø75mm): 10 m
Set of mold’s sides (2,4х0,6х0,3 m — 12 blocks of 20х30х60 cm): 12 pcs.
Mold’s pallets with heat-insulated bottom: 12 pcs.
Template for cutting a monolith into blocks with the multiplicity of 10 cm: 1 pc.
Device for cutting a foam concrete monolith into blocks: 1 pc.
# Get a consultation Download a catalog
#
# # # #
#
#
#
#

Foam concrete blocks production line

«Standard FC–15»

#
Characteristics of the line Standard FC-15:
Type of the line: conveyor
Productivity: 15 m3/shift; 30 m3/2 shifts
Required area: 260–280 m2
Installed capacity without auxiliary equipment: 8,6 kW/hour
Installed capacity with auxiliary equipment: 11,1 kW/hour
Power voltage: 380 V
Water consumption: 0,37 m3/hour
Service staff: 3-4 people
Area required for finished product warehouse: 190–200 m2
Area required for storing bulk materials: 40–50 m2
Scope of supply:
Mixer PBS-0.5 for producing foam concrete & Drain hose (Ø75 mm): 1 pc.
Foam generator PGS-450: 1 pc
Compressor (capacity min. 450 L/min): 1 pc
Mold Prof-500 (V=0.5 m3) 30 pcs.
Pallet-trolley Prof-500: 30 pcs.
Single-gantry complex URMP-1P for cutting foam concrete: 1 set.
Guide rails (longitudinal): 24 m
Guide rails (transverse): 14 m
Rail trolley for moving molds transversely: 2 pcs.
# Get a consultation Download a catalog
#
# # # #
#
#
#
#

Foam concrete blocks production line

«Standard Plus FC–30»

#
Characteristics of the line Standard Plus FC-30:
Type of the line: conveyor
Productivity: 30 m3/shift; 60 m3/2 shifts
Required area: 460–480 m2
Installed capacity without auxiliary equipment: 14,3 kW/hour
Installed capacity with auxiliary equipment: 16,35 kW/hour
Power voltage: 380 V
Water consumption: 0,75 m3/hour
Service staff: 5-7 people
Area required for finished product warehouse: 380–400 m2
Area required for storing bulk materials: 70–80 m2
Scope of supply:
Stationary mixer PBS-0.9 for producing foam concrete: 1 pc.
Foam generator PGS-600: 1 pc.
Compressor: 1 pc.
Mold Prof-900 with dimensions 1.2x1.2x0.6 m: 35 pcs.
Pallet-trolley Prof-900: 35 pcs.
Two-gantry complex URMP-2P for cutting foam concrete: 1 set
Guide rails (longitudinal): 120 m
Guide rails (transverse): 24 m
Rail trolley for moving molds transversely: 4 pcs.
# Get a consultation Download a catalog
#
# # # #
#
#
#
#

Foam concrete blocks production line

«Prof FC»

#
Characteristics of the line Prof FC:
Type of the line: conveyor
Productivity: 8,6–10,8 m3/hour
Required area: 850–950 m2
Installed capacity: 30 kW/hour
Power voltage: 380 V
Water consumption: 1,75 m3/hour
Service staff: 7-10 people
Area required for finished product warehouse: 650–700 m2
Area required for storing bulk materials: 55–80 m2
Scope of supply:
Mixer PBS-2.06 for producing foam concrete: 1 pc.
Foam generator PGS-1000: 1 pc.
Compressor: 1 pc.
Mold Prof-1000 47 pcs.
Pallet-trolley Prof-1000: 94 pcs.
Two-gantry complex URMP-2P for cutting foam concrete: 1 set
Guide rails (longitudinal): 220 m
Guide rails (transverse): 44 m
Rail trolley for moving molds transversely: 12 pcs.
# Get a consultation Download a catalog
#

foam concrete lines

Scroll

Video presentation of
our equipment

Play

Watch a short video about the equipment

A simple scheme of selecting
and buying equipment

Inquiry

You send an inquiry
by phone

+38 (068) 194 33 33

or via our website

Send an inquiry

Selecting
equipment

- Figuring out your demands;

- Suggesting options;

- Recommending an optimum option.

Finalizing

Confirming the price
and terms of the contract

- delivery,
- delivery time,
- payment,
- due dates.

Contracting

- getting your details;
- conclude and sign a contract.

Advance
payment

You make advance payment
and cover the delivery from
our warehouse to your city.

i

Payment is possible to the
current account in US
dollars, euros and
hryvnias

Readiness for
shipment

We notify you of readiness
of equipment to ship, confirm
shipping details, and do
customs procedures.

stages of work

Scroll

Download the current catalog of
foam/aerated concrete production lines

Updated: 16.04.2024

Fill out the form to download
the catalog

#

PDF
2.6 Mb

#

download catalog

Scroll

We will select equipment according to your
usage conditions within 5 minutes

#

Call us!

From Monday to Friday 09:00-18:00

+38 (096) 755 08 00 +38 (050) 377 85 12

Contact us!

We are Online to answer your questions

After receiving your inquiry, our manager will call you to:

#

Put a few questions.
(to figure out your needs, the scope
of supply, destination point,
and estimated date)

#

Determine aspects,
that are important
when selecting equipment

#

Suggest options
considering prices, the scope
of supply, delivery time

#

Place an order

or Fill out the form

request

Scroll

Product Certificates from
our clients

Still have questions?
Don’t hesitate to contact us!

  From Monday to Friday 09:00 - 18:00

+38 050 377 85 12
#

52 Nosivskyi Shliakh St., Nizhyn,
Chernihiv region, 16600, Ukraine

Ask Online

Join us

#

Select
equipment

#

Download
catalog

#

Make an
order

#

Up